50mm 75mm 100mm [by special order]. Note that not all panel lengths, widths and skin types or thicknesses are available in all areas. However a factory made to order service is available.


  • FC Sheeting [recessed edge] 4.5mm
  • FC Sheeting [square edge] 4.5mm


  • 50mm x 600mm x 3.0 metre = 60kg [approx]
  • 75mm x 600mm x 3.0 metre = 62kg [approx]
  • 100mm x 600mm x 3.0 metre = 80kg [approx]


In accordance with AS1530 Part 4 SAFE ENERGY-STYROCON PANEL has the following fire resistance levels when used as a non load bearing wall system:

  • 50mm panel – 1 hour
  • 75mm panel – 2 hours
  • 100mm panel – 3 hours

In terms of the Building Code of Australia (AS1530 Part 1), the SAFE ENERGY-STYROCON PANEL is deemed to be non-combustible.



  • Ignition Index 0
  • Flame Evolved Index 0
  • Heat Evolved Index 0
  • Smoke Development Index 0
  • Where 0 is the best possible result.


  • Strong, tough and solid
  • Durable – heal, moislureand UV resistant
  • Light and easy for construction
  • Fire resistant
  • Water resistant
  • Soundly proof
  • Free from asbestos and other hazardous chemicals
  • Environmental and health friendly
  • Sustainable and tested against Earthquake
  • Adaptable – custom design to suit any building project
  • Functional – will accept almost any finish
  • Cost and Sale Effective – low manufacture costs & easy to install
  • Rapid construction up to 30 floors
  • Save money and time
  • Proven History – over 20 years experience & knowledge in building construction


Combustion of EPS in the panel core does not pose a toxicity problem. The CSIRO Division of Building Research states that for foamed polystyrene the potential toxic hazard appears to be no greater than that for wood.


SAFE ENERGY-STYROCON PANELS are erected using light gauge steel framing at wall base and head. A variety of installation options are available incorporating channel, angle or totally concealed framing systems. SAFE ENERGY-STYROCON PANELS slip together using a tongue and groove jointing system and may be flush set or butt jointed according to project requirements.


SAFE ENERGY-STYROCON PANEL exceeds the Building Code of Australia structural tests for lightweight construction.

SAFE ENERGY-STYROCON PANEL is suitable for the application of a wide variety of surface finishes, including paints and aggregates.

The fibre cement facings are immune lo permanent water damage making SAFE ENERGY-STYROCON PANEL suitable for use in wet area applications.

Product Specification Photo

Safe Energy 50mm panel Safe Energy 75mm panel Test Details
Weight [Nom] 60kg [approx.] 62kg [approx.]
Axial load bearing 53kN/m2 84kN/m2 University ot Western Australia
Sound transmission ISTC1 32dB 38dB BS2750 Part 3 BS5821 Part 1 AS1191-STC Rating
Airborne sound transmission loss through panel STC45dB STC38dB Curtin University
50mm Styrocon with 50mm cavity • 13mm plasterboard
Fire resistance [rating] 1 hour 2 hours BS476 Parts 20-22-1987
Thermal conductivity [K] 0.23W/m JC 0.33W/m JC BS87A Part 2
Thermal transmission U value 2.17W/m JC 1.78W/m JC Wood & Grieve Engineers

Safe Energy Both 50mm & 75mm panels Test Details
Fire propagation Meets requirements BS476Part 6
Surface spread of flame Class 1 Approved for use in areas where walls or partitions having a surface spread of fla me raling of Class 0 or lower are required. BS476Part 7 Building regulation
Smoke emission & toxic gas distilation None recorded CSIRO [NBTC]. Sydney
Combustibility Deemed non-combustible AS 1530 Parti
Water penetration No evidence of water penetration BS4315Part2

Strength & robustness

  • Partition stiffness
  • Small hard body impact 6Nm
  • Small hard body impact 15Nm
  • Large soft body impact 40Nm & 12Nm
  • Door slamming
  • Crowd pressure – 2kN/m
  • Pullout – 100N
  • Pulldown – 250N
  • Heavyweight anchorage pulldown – 3kN/m
  • No cracking, detachment or loosening
  • No cracking, breakage or indentation
  • No cracking, breakage or indentation
  • No surface or structural damage
  • No visible cracks
  • No damage
  • Retained
  • Retained
  • Retained
Anchor test – pultout lest shear test 4.36kN 7.40kN BS5080 Part 1 & 2
Wall height – non load bearng Up to 4200mm high (fire and non fire rated) CSIRO Report FCO 0505
Standard panel length 3000mm
Panel width 600mm